High temperature operation and temperature inconsistency between battery cells will lead to accelerated battery aging, which trigger safety problems such as thermal runaway, which seriously threatens vehicle safety.
Are batteries dangerous?
While many of the dangers/hazards associated with batteries can be attributed to their internal mechanics and chemistry, a potential danger that many overlook is the battery apparatus itself.
Residual water can be present in solvent itself or become available following cell damage. The effects include release of gaseous hydrogen fluoride (HF), phosphorus pentafluoride (PF 5) and phosphoryl fluoride (POF 3). Single publication suggests also pentafluoroarsenic and pentafluorophosphate presence in compromised batteries .
How can lithium-ion batteries prevent workplace hazards?
Whether manufacturing or using lithium-ion batteries, anticipating and designing out workplace hazards early in a process adoption or a process change is one of the best ways to prevent injuries and illnesses.
From the perspective of safety, a larger cell size typically makes it challenging to ensure its overall reliability. The safety risk increases in the order of cylindrical cells < pouch cells < prismatic cells. The heat dissipation of prismatic cells is poor, which makes the cooling process and cell assembly more challenging.
Lithium-ion batteries contain various components that present different chemical hazards to workers, such as lammability, toxicity, corrosivity, and reactivity hazards. These chemicals may enter the workplace as raw materials or recycled materials.
Mechanical abuse can cause material deformation and structural damage to the battery, which is triggered by mechanical compression and puncture; electrical abuse mainly includes external short circuits, improper charging, and excessive discharge; thermal abuse mainly includes local overheating in the battery pack .